We reinvent the wheel every day.
Innovative gear technology for custom solutions
Whether you need durable plastic gears, high-precision spur gears, quiet cross-helical gearboxes, or fine worm gears – we offer customised solutions to meet your requirements.
Our expertise lies in finding the perfect geometry for your gears, whether they need to be extremely quiet or very small. We combine a passion for precision with cutting-edge technologies and the latest software programs, such as reverse engineering.
Additionally, we conduct tribological studies and optimise noise levels and load-bearing capacity to create products that embody durability and reliability.
Discover the variety of our solutions and rely on our many years of experience in gear technology.
Products
Spur gearing
Spur gearing transmits motion evenly – even if there are variations in the distance of the axes from the pinion and gear – and also offers excellent efficiency. Modifications to the gearing geometry can be made to increase the load-bearing capacity and reduce the noise level. They can be integrated into production with no additional effort and at no extra cost – right from the outset.
Cross-helical gearbox
To achieve the gear ratios required for the gearbox shown here, a lot of functionality had to be packed into a tiny space. This presented complex challenges in terms of manufacturing and measurement technology, with a gear ratio of almost 1:5,000, a normal module of less than 0.2 and skew angles of up to 48°. This gear is used in a rotation angle sensor.
Worm gears and cross-helical gears
Worm gearboxes and cross-helical gearboxes enable large ratios in small spaces and with a low noise level. We already manufacture various models, such as cross-helical gears with any skew angle, any axial crossing angle, and even every possible edge shape. Sample worm from a sensor gearbox
Crown gears and bevel gears
Crown gears and bevel gears are used in non-parallel axis positions from the drive and output side. In a crown wheel gearbox, the pinion also takes the form of a spur gear. Thanks to our computing and manufacturing technology, we can provide all crown gear and bevel gear variants (straight and helical toothing, with and without axial offset). Virtually any axial crossing angle can be selected. We can also design bevel gears with curved teeth. A good illustration of this is our combined spur and crown wheel gearbox.
Technologies
Analytical, numerical, or structural?
By analysing your idea and combining it with our experience and the right tools, we create the optimal feasible solution for you. Supported by software, test data, and experience, we endeavour to implement your priorities in the best possible way.
Gear and gearbox optimisation: Perfection through precision engineering.
You define the performance requirements for your gears and gearboxes. Every product is the result of a well-thought-out process. Utilising our precision engineering, we continuously optimise things until the result meets your expectations and requirements.
You receive parts from us that can be seamlessly integrated into your production process.
THE POTENTIAL FOR OPTIMISATION:
THE RIGHT GEARBOX
Designing gears and gearboxes involves keeping track of numerous different requirements at once. To us, achieving the required gear ratio, taking into account the position of the input and output shafts in a specified installation space, is the start of the optimal realisation of your requirements.
REVERSE ENGINEERING:
A PROVEN PRINCIPLE
MEETS MODERN METHODS
In order to achieve the desired gear performance, its form must be geometrically fine-tuned. By using precise measurement technology and with the help of computer tomography and coordinate measuring machines,
we can obtain the measurement data needed for corrections.
We use specially developed reverse engineering software to convert the measurement values into corrections of the injection moulds, which enables us to optimise even complex forms.
Thanks to our high-precision tool manufacturing technology, we can reproduce form corrections precisely in the injection mould – including selective corrections to each individual tooth.
The benefits for your product are clear: you end up with a better quality product which is ready for production more quickly.
